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完整性测试仪

完整性测试仪

  • Integritest® 5
  • Integritest® 4

Introduction

产品简介

 Integritest®5完整性测试仪:
Integritest®5完整性测试仪便携、易用、自动化特点,助力您准确可靠地完成过滤器及过程设备的完整性检测。Integritest®5将为您带来简洁、直观的用户体验,灵活的自定义可选设置,完美贴合您的工艺需求。

Integritest®4完整性测试仪
  Integritest 4仪器是一种易于使用、便携、全自动的完整性测试系统。可独立或联网配置,Integritest 4仪器提供可靠的,可重复的完整性测试数据。直观的触摸屏用户界面简化了测试过程,加速的测试功能为用户提供了更多的处理时间。现场校准支持和诊断功能最大限度地减少停机时间,节省时间和金钱。利用经过验证的测试算法,Integritest 4仪器可以对各种过滤器进行泡点、扩散、增强泡点和HydroCorr SM  (Millipore水性测试,用于疏水过滤器)测试,包括磁盘、墨盒和TFF过滤器、病毒过滤器和非对称膜过滤器。


parameters

产品参数

技术参数

Integritest® 5完整性测试仪技术参数:

Materials of Construction建筑材料
Polyurethane tubing 聚氨酯油管
Stainless steel 不锈钢
Aluminum chassis 铝底盘
The flow path does not contain animal content该流程不包含动物内容
Solid state silicon device固态硅器件
Lithium battery 锂电池
Copper wire 铜线
Piezo-electronic polymer Piezo-electronic聚合物
Physical Characteristics 物理特性
Height: 高度: 9.1 inches 9.1英寸
Width: 宽度: 15.4 inches 15.4英寸
Depth: 深度: 17.0 inches 17.0英寸
Weight: 重量: 11 kg 11公斤
Hardware 硬件
Pressure regulators and sensors压力调节器和传感器 Inlet pressure regulator (voltage controlled, 2 to 105 PSIG)进口压力调节器(电压控制,2至105 PSIG)
 
Tank Pressure Sensor (Gauge transducer, 0 to 102 PSIG)油箱压力传感器(压力表传感器,0至102 PSIG)
 
Housing Pressure Sensor (Absolute transducer, 0 to 117 PSIA)Inlet pressure regulator (voltage controlled, 2 to 105 PSIG)外壳压力传感器(绝对传感器,0至117 PSIA)入口压力调节器(电压控制,2至105 PSIG)
Internal tank (predetermined gas volume reference)内罐(预定的气体体积参考) Stainless steel cylinder tank (500 cc nominal)不锈钢缸(500cc标称)
UI Computer 洋葱的计算机
Computer operating system:计算机操作系统: Windows 10
Computer solid state drive计算机固态驱动器 ≥ 64GB nominal ≥64GB标称
Computer RAM: 计算机内存: ≥ 4GB, shared with video≥4GB,与视频共享
Computer CPU: 计算机CPU: AMD Embedded G-Series, 1.6 GHz or fasterAMD嵌入式g系列,1.6 GHz或更快
UI Display iu Display
Tilt angle (screen face of system):倾斜角度(系统屏幕面): 20° (stand down); 34° (stand up)20°(后退);34°(直立)
Display type: 显示类型: Color active matrix TFT LCD, LED backlighted, projected capacitive touch interface彩色有源矩阵TFT LCD, LED背光,投影电容触摸界面
Display size: 显示屏尺寸: 10.1 in nominal diagonal 标称对角线10.1英寸
Display resolution: 显示分辨率: 1024 × 600 pixels (WSVGA)
Display Viewing angle: 显示视角: ±45° typical (90° total), horizontal; –15° +35° typical (50° total), vertical±45°典型(总90°),水平;-15°35°典型(总50°),垂直
Printer 打印机
Printer type: Direct thermal打印机类型:直接热敏
Dot Matrix Printer 点阵打印机
Print Speed Up to 5.2 Lines per Second打印速度高达每秒5.2行
Serial data input 串行数据输入
3” Plain Paper 3寸普通纸
Test Module Controller 测试模块控制器
Windows CE operation systemsWindows CE操作系统
I/O board w built-in A/D and D/A convertersI/O板内置A/D和D/A转换器
Main Power Supply 主电源 Universal input switching power supply (Input voltage: 100–240 V AC; Frequency: 50–60 Hz)通用输入开关电源(输入电压:100 - 240v AC;频率:50 - 60hz)
Pneumatic Ports 气动港口
STAUBLI male connector for pressure inlet supply用于压力进口供应的STAUBLI公接头
RECTUS male connector for upstream filter connection用于上游过滤器连接的RECTUS公连接器
Female Tube connector for pneumatic exhaust用于气动排气的母管连接器
Communication Ports 通信端口
2 USB communication 2 USB通讯
1 RJ45 Ethernet port 1 RJ45以太网接口
Software Design Properties软件设计属性  
User role access rights 用户角色访问权限
Operators: 运营商: run tests, print reports, and sign reports运行测试、打印报告和签署报告
Supervisors: 主管: Operator + sign reports as the second electronic signature (optional)操作员签署报告作为第二个电子签名(可选)
Service: 服务: Operator + editing, settings, tools, and calibration操作员编辑,设置,工具和校准
Instrument managers: 仪器管理人员: Service + sign reports as the second electronic signature (optional)服务签名报告作为第二个电子签名(可选)
Administrators: 管理员: Instrument manager + Windows access仪器管理器Windows访问
Multi-Language UI Support多语言用户界面支持 English 英语
 
French 法国
 
German 德国
 
Italian 意大利
 
Spanish 西班牙语
 
Portuguese 葡萄牙语
 
Japanese 日本
 
Chinese Simplified 简体中文
 
Korean 朝鲜文
Performance Properties 性能属性
Operational 操作
The instrument is designed to operate in a pharmaceutical manufacturing plant, including designed to support wet rooms and clean room standards for low particulate levels.该仪器设计用于制药工厂,包括支持湿室和洁净室低颗粒水平标准。
Ambient Temperature: 环境温度: 1 to 40 ºC 1 ~ 40℃
Ambient Humidity: 环境湿度: 50% at 40 ºC to 80% at 31 ºC non-condensing40ºC时50%至31ºC时80%不凝结
Altitude: 高度: –80 to 2000 meters -80至2000米
Atmospheric pressure: 大气压力: Hardware has been designed so that atmospheric pressure fluctuation of ± 0.1 inches硬件已设计使大气压力波动±0.1英寸
water does not provide a false positive the test result.水不提供假阳性的测试结果。
Ingress Protection Rating:防护等级: The instrument is compliant to IP54该仪器符合IP54标准
Non Operational 非操作
Ambient Temperature: 环境温度: –20 to 60 ºC -20至60ºC
Ambient Humidity: 环境湿度: 10% to 90% non-condensing10%至90%不冷凝
Shipping: 运输: survives ISTA 2A ship tests通过ISTA 2A船载试验
External surfaces are compatible with the following sanitizing agents:外表面与以下消毒剂兼容:
Hydrogen peroxide (3%) 过氧化氢(3%)
 
Quaternary Ammonium Compounds (0.2%)季铵盐化合物(0.2%)
 
Formaldehyde (37%) 甲醛(37%)
 
Alcohol (isopropyl alcohol) (70%)酒精(异丙醇)(70%)
 
Sodium Hypochlorite (NaOCl) (5.2%)次氯酸钠(NaOCl) (5.2%)
 
Sodium Hydroxide (NaOH) (2%)氢氧化钠(NaOH) (2%)
 
Spor-Klenz®
Operational Requirements 运营性需求
Electrical 
Power from AC Mains (without use of a voltage selector switch) at 90–264 V AC and 50/60 Hz电源从交流市电(不使用电压选择开关)在90-264伏交流和50/60赫兹
Fuse type 2A, 5×20 mm2A型保险丝,5×20 mm
Gas Supply 天然气供应
Clean dry air 洁净干燥空气
Max inlet pressure: 最大进口压力: 120 psi
Min inlet pressure: 最小进口压力: 15 psi greater than the test pressure is recommended建议比测试压力高15psi

Tests 测试

Test accuracy (at standard and stable conditions):测试精度(在标准和稳定条件下):
Test type 测试类型 Range 范围 Accuracy 精度
Diffusion (Standard & Accelerated)扩散(标准和加速) Flow rates < 20 mL/min (water)流速< 20 mL/min(水)
 
Flow rates ≥ 20 mL/min (water)流速≥20ml /min(水)
 
Flow rates < 20 mL/min (alcohol)流速< 20 mL/min(酒精)
 
Flow rates ≥ 20 mL/min (alcohol)流速≥20ml /min(酒精)
± 1 mL/min ±1ml /min
 
± 5%
 
± 2 mL/min ±2ml /min
 
± 10%
Bubble Point (BP) Standard气泡点(BP)标准 5 – 90 psig 5 - 90 psig ± 1 psig
Bubble Point Asymmetric 气泡点不对称 5 – 90 psig 5 - 90 psig ± 5 psig
HydroCorr™ Flow rates < 0.4 mL/min流速< 0.4 mL/min
 
Flow rates ≥ 0.4 mL/min流速≥0.4 mL/min
± 0.02 mL/min
 
± 5%
Virus Diffusion 病毒的扩散 Flow rates < 20 mL/min流速< 20ml /min
 
Flow rates ≥ 20 mL/min流速≥20ml /min
± 2 mL/min ±2ml /min
 
± 10%
Pressure Hold 压力保持 Pressure drops < 1 psig压降< 1 psig
 
Pressure drops ≥ 1 psig压降≥1psig
± 0.05 psig
 
± 5%
Test reproducibility (coefficient of variation, CV or standard deviation, sn-1):试验重复性(变异系数,CV或标准差,sn-1):
Test type 测试类型 Range 范围 Accuracy 精度
Diffusion 扩散 Flow rates < 20 mL/min流速< 20ml /min
 
Flow rates ≥ 20 mL/min流速≥20ml /min
sn-1 ≤ 2 mL/min sn-1≤2ml /min
 
CV ≤ 10%
All Bubble Point Tests 所有气泡点测试 5 – 90 psig 5 - 90 psig CV ≤ 10%
HydroCorr™ Flow rates < 0.4 mL/min流速< 0.4 mL/min
 
Flow rates ≥ 0.4 mL/min流速≥0.4 mL/min
sn-1 ≤ 0.04 mL/min
 
CV ≤ 10%
Virus Diffusion 病毒的扩散 Flow rates < 20 mL/min流速< 20ml /min
 
Flow rates ≥ 20 mL/min流速≥20ml /min
sn-1 ≤ 2 mL/min sn-1≤2ml /min
 
CV ≤ 10%
Pressure Hold 压力保持 Pressure drops < 1 PSI压降< 1psi
 
Pressure drops ≥ 1 PSI压降≥1psi
sn-1 ≤ 0.l PSI Sn-1≤0。lψ
 
CV ≤ 10%
The IT5 operates within the listed specifications for:IT5按照下列规格运作:
Test Type 测试类型 Configuration Range 配置范围 Operating Range 工作范围
Diffusion 扩散 47 mm disks – 12 round × 30” systems47毫米磁盘- 12轮× 30“系统 Diffusion rate: 0.5 – 600 mL/min扩散速率:0.5 - 600ml /min
 
Test pressure: 5 – 95 psig测试压力:5 - 95 psig
Bubble Point 泡点 13 mm disks – 3 round × 30” systems13毫米磁盘- 3轮× 30“系统 Test pressure: 5 – 90 psig测试压力:5 - 90psig
HydroCorr™ 47 mm disks – 3 round × 30” systems47毫米磁盘- 3轮× 30“系统 Test pressure: 5 – 90 psig测试压力:5 - 90psig
 
Flow rate: 0.01 – 10 mL/min流速:0.01 - 10ml /min
Virus Diffusion 病毒的扩散 25 mm disks – 12 round × 30” system25毫米磁盘- 12轮× 30“系统 Diffusion rate: 0.5 – 600 mL/min扩散速率:0.5 - 600ml /min
 
Test pressure: 5 – 95 psig测试压力:5 - 95 psig
Pressure Hold 压力保持 0.1 – 100L without pre-pressurization0.1 - 100L无预增压 Test pressure: 5 – 60 psig测试压力:5 - 60psig


Integritest®4完整性测试仪技术参数:
Power Requirements 功率要求
Voltage 电压 90–264 V / 50–60 Hz *
Current rating 额定电流 3.5 A 3.5
Compressed Gas 压缩气体
Inlet pressure 进口压力 Clean, dry air or nitrogen source of 2.4 – 8.2 bar (35 – 120 psi) at least 1 bar (15 psi) greater than the highest test pressure清洁,干燥的空气或氮气源2.4 - 8.2 bar (35 - 120psi),至少比最高测试压力高1bar (15psi)
Operating pressure range, bar (psig)工作压力范围,bar (psig) 0.34 – 7.03 (5 – 102)
Environmental 环境
Storage Temperature 储存温度 -20 to 80 °C -20 ~ 80°C
Operating temperature, °C操作温度:°C 1 to 40 °C 1 ~ 40℃
Humidity 湿度 5 to 95%, non-condensing 5% ~ 95%,不冷凝
Nominal Dimensions 名义尺寸
Height 高度 37.2 cm (14.6 in.) 37.2厘米(14.6英寸)
Width 宽度 41.6 cm (16.4 in.) 41.6厘米(16.4英寸)
Depth 深度 25.4 cm (10.0 in.) 25.4厘米(10.0英寸)
Weight 重量 <15 kg (32 lb.) <15公斤(32磅)
Computer 电脑
Software operating system软件操作系统 Windows XP embedded 嵌入式Windows XP
Port 1 端口1 5-pin DIN connector for service access用于服务接入的5针DIN连接器
Port 2 端口2 PS/2 Barcode Reader InputPS/2条码阅读器输入
Port 3* 端口3 * RJ45 for Ethernet connectionRJ45用于以太网连接
*Integritest 4N only *仅可集成4N
Test Accuracy (at standard, stable conditions)测试精度(在标准、稳定条件下)
Test Type 测试类型 Range 范围 Accuracy 精度
Diffusion (Standard and Accelerated)扩散(标准和加速) Flow rates <20 mL/min 流速< 20ml /min ≤1mL/min
Flow rates ≥20 mL/min (water)流速≥20ml /min(水) ≤5%
Flow rates ≥20 mL/min (alcohol)流速≥20ml /min(酒精) ≤10%
30 Second Diffusion* 30秒扩散* Flow rates <20 mL/min 流速< 20ml /min ≤2 mL/min ≤2毫升/分钟
Flow rates ≥20 mL/min 流速≥20ml /min ≤15% /–10%
Bubble Point (BP) Standard气泡点(BP)标准 345 – 6205 mbar (5 – 90 psig) ≤68.9 mbar (1 psig) ≤68.9 mbar (1 psig)
Bubble Point Asymmetric 气泡点不对称 345 – 6205 mbar (5 – 90 psig) <344.7 mbar (5 psig) <344.7毫巴(5 psig)
Accelerated BP Hydrophilic PVDF加速BP亲水性PVDF 345 – 6205 mbar (5 – 90 psig) ≤137.9 mbar (2 psig) ≤137.9 mbar (2 psig)
Accelerated BP Hydrophobic PTFE加速BP疏水性PTFE 345 – 6205 mbar (5 – 90 psig) ≤206.8 mbar (3 psig) ≤206.8 mbar (3 psig)
HydroCorr Flow rates <0.4 mL/min 流速<0.4 mL/min ≤0.02 mL/min ≤0.02毫升/分钟
Flow rates ≥0.4 mL/min 流速≥0.4 mL/min ≤5%
Virus Diffusion 病毒的扩散 Flow rates <20 mL/min 流速< 20ml /min ≤2 mL/min ≤2毫升/分钟
Flow rates ≥20 mL/min 流速≥20ml /min ≤10%
Pressure Hold 压力保持 Pressure drops <69 mbar (1 psig)压降<69毫巴(1 psig) ≤3.5 mbar (0.05 psi) ≤3.5毫巴(0.05 psi)
Pressure drops ≥69 mbar (1 psig)压降≥69毫巴(1 psig) ≤5%
*Used in accelerated enhanced bubble point and asymmetric enhanced bubble point tests.*用于加速增强泡点和非对称增强泡点测试。
Test Reproducibility (at standard, stable conditions)重复性(在标准、稳定条件下)
Coefficient of variation (CV) or standard deviation (sn–1)变异系数(CV)或标准差(sn-1)
Test Type 测试类型 Range 范围 Reproducibility 再现性
Diffusion* 扩散* Flow rates <20 mL/min 流速< 20ml /min sn–1 ≤2 mL/min sn-1≤2ml /min
Flow rates ≥20 mL/min 流速≥20ml /min CV ≤10% 简历≤10%
All Bubble Point Tests 所有气泡点测试 345 – 6205 mbar (5 – 90 psig) CV ≤10% 简历≤10%
HydroCorr Flow rates <0.4 mL/min 流速<0.4 mL/min sn–1 ≤0.04 mL/min sn-1≤0.04 mL/min
Flow rates ≥0.4 mL/min 流速≥0.4 mL/min CV ≤10% 简历≤10%
Virus Diffusion 病毒的扩散 Flow rates <20 mL/min 流速< 20ml /min sn–1 ≤2 mL/min sn-1≤2ml /min
Flow rates ≥20 mL/min 流速≥20ml /min CV ≤10% 简历≤10%
Pressure Hold 压力保持 Pressure drops <69 mbar (1 psi)压降<69毫巴(1 psi) sn–1 ≤6.9 mbar (0.1 psi)sn(1≤6。9)拍(0。1 psi)
Pressure drops ≥69 mbar (1 psi)压降≥69mbar (1psi) CV ≤10% 简历≤10%
*Diffusion reproducibility and confidence are not specified for the 30 second diffusion test.* 30秒扩散试验没有规定扩散再现性和置信度。
Test Specifications 测试规范
Test Type 测试类型 Configuration Range 配置范围 Operating Range 工作范围
Diffusion* 扩散* 47 mm disks – —47mm磁盘
 
12 round x 30 in. systems12圆x 30英寸。系统
 
Capsules to TFF systems 舱到TFF系统
Diffusion rate: 1 – 600 mL/min扩散速率:1 - 600ml /min
Test pressure: 345–6550 mbar (5 – 95 psig)测试压力:345-6550毫巴(5 - 95 psig)
Bubble Point 泡点
 
(All Except Accelerated Hydrophobic)(除加速疏水外)
47 mm disks – —47mm磁盘
 
3 round x 30 in. systems3圆x 30英寸。系统
Test pressure: 345–6205 mbar (5 – 90 psig)测试压力:345-6205毫巴(5 - 90psig)
Accelerated Hydrophobic Bubble Point加速疏水泡点 47 mm disks – —47mm磁盘
 
1 round x 30 in. systems1圆x 30英寸。系统
Test pressure: 345–6205 mbar (5 – 90 psig)测试压力:345-6205毫巴(5 - 90psig)
HydroCorr 47 mm disks (Aervent-50) –47毫米圆盘(Aerent -50) -
 
3 round x 30 in. systems3圆x 30英寸。系统
Test pressure: 345–6205 mbar (5 – 90 psig)测试压力:345-6205毫巴(5 - 90psig)
Flow rate: 0.01 – 10 mL/min流速:0.01 - 10ml /min
Virus Diffusion* 病毒扩散* 25 mm disks – 25mm磁盘
 
3 round x 30 in. systems3圆x 30英寸。系统
Diffusion rate: 1 – 600 mL/min扩散速率:1 - 600ml /min
Test pressure: 345–6550 mbar (5 – 95 psig)测试压力:345-6550毫巴(5 - 95 psig)
Pressure Hold 压力保持 Up to 12 round x 30 in. systems最大12圆x 30英寸。系统 Test pressure: 345–6550 mbar (5 – 95 psig)测试压力:345-6550毫巴(5 - 95 psig)
*Pneumatic flow rate is at least 2500 mL/min at 5516 mbar (80 psi).*气动流量至少2500毫升/分钟在5516毫巴(80 psi)。

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